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Custom ATEX Conversion Kits
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Custom ATEX Conversion Kits
Engineered Solutions for Safe Operation in Hazardous Zones
At ATEX Mechanical Equipment Repair, we specialize in the design, engineering, and supply of custom ATEX conversion kits tailored for a wide range of diesel engines operating in hazardous Zone II environments. Developed in compliance with ATEX Directive 2014/34/EU and IECEx standards, our kits provide a cost-effective, scalable solution for organizations seeking to convert standard engines into fully explosion-proof systems.
Purpose-Built for Precision and Compliance
Our ATEX conversion kits are engine-specific, enabling flawless integration, simplified certification, and high reliability across field operations. Designed to withstand volatile atmospheres, these kits support both stationary and mobile applications where safety, compliance, and performance are non-negotiable. Each solution is developed with engine compatibility, environmental challenges, and installation practicality in mind, ensuring rapid deployment with minimal operational disruption.
Compatible Engine Brands
We supply kits for diesel engines ranging from 60 hp to 800 hp, covering industry-leading makes, including:
- CAT (Caterpillar)
- Cummins
- Perkins
- Detroit Diesel
- MTU
- Doosan
- Iveco
- Kubota
If your application involves engines beyond this range, our engineering team can customize kits upon request.
What’s Included in the Kit?
Each ATEX conversion kit is engineered to include all essential safety components required to meet Zone II compliance:
Mechanical Safety Components:
- Flame arrestors & spark arrestors
- Chalwyn air intake shut-off valves
- Exhaust gas coolers
- Breather and crankcase ventilation systems
- Explosion-proof exhaust assemblies
Electrical Safety Devices:
- ATEX-rated control panels
- Intrinsically safe wiring harnesses
- Battery isolators & certified alternators
- Starter motors with flameproof enclosures
Additional Inclusions:
- Mounting hardware, gaskets, brackets, and detailed installation guides
- Documentation for certification support and field inspections
Key Advantages of Our ATEX Kits
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Time-Efficient Installation
Designed for simplified installation by qualified personnel, reducing conversion time and downtime. -
Certification-Ready
All components are pre-certified or compliant for ATEX Zone II, minimizing post-installation approval steps. -
Flexible Deployment
All components are pre-certified or compliant for ATEX Zone II, minimizing post-installation approval steps. -
Custom-Engineered for Your Engine
No compromise on fit or performance, each kit is tailored for the engine’s exact make and model. -
Cost-Effective Compliance
Eliminates the need for complete engine replacement while meeting stringent explosion protection standards.
Supported Applications
Our kits are trusted across high-risk industries requiring ATEX-certified equipment, such as:
- Offshore oil and gas platforms
- Hazardous-area mobile power units
- FPSO vessels
- Refineries and petrochemical plants
- Mining and tunnelling operations
From Design to Integration
We’ve Got You Covered
We don’t just supply the kit; we provide end-to-end support, including:
- Technical consultation
- Installation assistance
- On-site commissioning (optional)
- Certification documentation and regulatory support
Ready to Upgrade Your Engine for Hazardous Duty?
Partner with ATEX Mechanical Equipment Repair for engineered, reliable, and compliant ATEX conversion kits that protect your people, assets, and operations.
Contact us for a customized quote, product datasheet, or to speak with our technical experts today.